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1. Avoid Cross Cutting –
Plywood tends to chip the most when cut across its width (grain). Cutting along the length of the wood will help to reduce chipping.

2. Use the Right Blade –
Special blades are manufactured for different cutting jobs. The number of teeth, width, angle, and rake of the blade all impact the cut. Choose a blade that best matches your specific cutting situation.

3. Circular Saw –
Cut with the “best face” down.

4. Table Saw –
Cut with the “best face” up.

5. Score the Cut First –
Run the plywood through the saw removing only a minimal amount of wood. The next cut will leave a cleaner cut.

6. Masking Tape –
Put masking tape over the cut line to help keep the fibers on the edge from pulling up.

7. Backing Panel –
Attach a backing panel with strong double stick tape. The backer board will take the brunt of the damage.

8. Use a Router –
A router fitted with a straight bit will cut a clean line. A pilot bit and straight edge will help provide a clean line.

9. Score with a Utility Knife –
Score the cut line with a utility knife.

10. Buy a Panel Scoring Setup –

Some saws can be fitted with a plywood panel scoring setup and are ideal if you have to cut a lot of plywood. The setup consists of a smaller blade that scores the surface of the plywood before it reaches the cutter.